Pro Spot PHS-101 Bedienerhandbuch

All Info Copyright © Pro Spot International Inc. Instruction ManualVersion 1.0PHS-101HYBRID SPOT WELDER

3.1 GENERALThe Hybrid Spot welder is inspected and tested prior to leaving the factory to guarantee consistentquality and the highest possible reliabi

INSTALLATION3.03.4 BATTERY INSTALLATIONPreferredRecommended Batteries - Centennial Commercial C-31-10AP CCA1100OtherRecommended Batteri

3.5 CONNECTION OF PNEUMATIC AIR SUPPLYThe Hybrid Spot welder must be connected to a pneumatic air network. (100 PSI to 130 PSI)1. Connect the welder t

4.1 BEFORE YOU BEGIN WELDINGBefore you begin welding, be sure to read and understand the following instructions.The Hybrid Spot is a Resistance Spot W

4.2 ABOUT YOUR WELDER4.2.1 Welder Overview & Technical SpecicationsThe welder is supplied with four high performance 12V batteries.Input Voltage:

Turn Welder On/OffTo Turn On : Press WeldControl ButtonTo Turn Off : UnplugWelder Press + HoldWeld Control ButtonREADY4.2.3 Hybrid Spot Control Panel4

4.4 CHOOSING THE WELD MODEThe Hybrid Spot is a multi-functional resistance spot welder. It is equipped with a four weld cablesystem for your convenien

Home Screen:The home screen displays the weld power, weld time, cooling status, and provides an entry pointto the System Menu.To set the weld time:1.

4.7.4 Alert Set-upIn addition to providing diagnostic information, the built-in current sensor can be used to triggerlow-current warnings to alert the

4.7.5 Advanced Set-upFrom this menu, selecting the Weld Timing option will allow the operator to adjust the followingsettings:1. Squeeze Time: The t

Pro Spot training and services Pro Spot Distributors and Sub-Distributors are carefully se-lected and are well trained in the collision repair indus

4.8 CHECKING WELD QUALITYPeel TestTo perform destructive weld testing: Make a weld on two test pieces and tear them apart using aVise & Vise-Grip

4.9.1 Checking the Battery VoltageThe Hybrid Spot welder is equipped with an on-board charging system that will charge all 4 batteriesat once.To activ

OPERATION4.0WARNING: DO NOT LET ACID TOUCH SKIN OR EYESNOTE: Only slide 1 battery out at a time.Turn each fill-plug counter clockwise and remove.Do no

5.1 PS-500 DOUBLE-ACTING SPOT GUNThe spot gun can be used to weld the following metals: • HSS Galvanized Steel, Mild Steel, Weld Bonding, Boron Steel

5.2 Extension ArmsThe Hybrid Spot comes with a variety of extension arms to accomodate any welding conguration.Please refer to Fig. 5.3 for details o

5.2.2 Extension Arms and Welding ElectrodesDierent extension arms require the use of dierent welding electrodes. Use charts in Fig. 5.3 and 5.4 tode

5.3 PS-500 Electrode AlignmentUse the set screws (A, B, C) to align the electrodes. Ex: to move electrode down, loosent screw (C) andtighten screws (A

5.4 REMOVING WELDING ELECTRODES Removing Extension Arm Electrode The extension arm electrodes can be easily removed by lightly tapping them with

5.5 WELDING ELECTRODE MAINTENANCETo maintain structurally-sound welds it is important to keep your welding electrodes clear from build-up.It is also i

5.7 X-ADAPTER (optional) C-TYPE GUN The advantage of the C-Type Spot Gun is that when making vertical pinch welds on quarter panels, ro

Table of Contents1.0 SAFETY INFORMATION 5 1.1 Safety & Environmental Specications 5 1.2 General 5 1.3 Warnings & Im

5.7.2 Using the X-Adapter5.7.3 X-Adapter CongurationsDOUBLE-SIDED WELDING5.0Figure 5.7 90° Arm SetFigure 5.8 45° Arm Set90° Electrode - Upper(PS-411)

6.1 SINGLE-SIDED WELDING OVERVIEW (Not recommended for structural welding, for cosmetic only.) The Single-Sided Weld System allows the operator t

SINGLE-SIDED WELDING6.0All Info Copyright © Pro Spot International Inc. 32Single Sided Welding Reference:For single sided welding with the Hybrid Spot

6.2 SINGLE-SIDED SPOT WELDING Single-Sided spot welding is used where Two-Sided welding cannot be used. IMPORTANT: The Single-Sided spot w

6.4 Nut Welding Weld-on nuts are common throughout the car body for attachments of interior, tail lights, door moldings, etc. and are applie

6.6 MOULDING CLIP RIVET WELDING This function will weld on factory type clips for the window moulding. The clips that hold the moulding do n

6.8 CONTACT SHRINKING Dent pullng with washers creates high spots in the metal. Until now, the common practice would have been to grind the

Pro Pull can befitted to most resistance spot welders or dent pullers.Welder & Adapters not included. 6.9 PRO PULL DENT PULLING (Optional) Pr

6.9.3 Pro Pull Assembly 1. Attach the Weld Gun (D) to Weld Shaft (C). Secure Lock Bolt (G). 2. Slide weld shaft and gun to standard distan

TROUBLESHOOTING7.0This chart will assist you in resolving common problems you may encounter. These are not all the possiblesolutions.1. The Display sa

5.0 PS-500 Double-Acting Spot Gun 23 5.1 PS-500 Double Acting Spot Gun 23 5.1.1 PS-500 Component Diagram 23 5.1.2 Using the Dou

NOTESAll Info Copyright © Pro Spot International Inc. 40

NOTESAll Info Copyright © Pro Spot International Inc. 41

NOTESAll Info Copyright © Pro Spot International Inc. 42

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Pro Spot International, Inc.5932 Sea Otter PlaceCarlsbad, CA 92010Toll Free: (877) PRO SPOTPhone: (760) 407-1414Fax: (760) 407-1421E-mail: info@prospo

SAFETY1.0All Info Copyright © Pro Spot International Inc. 51.1 SAFETY & ENVIRONMENTAL SPECIFICATIONSThe Hybrid Spot welder is designed for indoor

SAFETY1.0All Info Copyright © Pro Spot International Inc. 6The following warnings and important notices are used in the instruction manual:WARNING! Do

SAFETY1.0All Info Copyright © Pro Spot International Inc. 71.4 SAFETY DEVICES1.4.1 CoolingWhen the Spot Gun is used continuously, the welding cables

INTRODUCTION2.0Congratulations on acquiring your New Hybrid Spot Welder!Team Pro Spot looks forward to supporting you.You have a welder and support gr

Turn Welder On/OffTo Turn On : Press WeldControl ButtonTo Turn Off : UnplugWelder Press + HoldWeld Control ButtonREADYINTRODUCTION2.0Quick Start Instr